Sunday, January 23, 2011

Solar Power in Mass Production




Concentrating Solar Power
Concentrating solar power (CSP) is a form of energy production technology that concentrates large amounts of solar energy onto a small area. Here, the energy density is much higher than that available from just beam sunshine and the efficiencies of its conversion to useful energy (ie electricity or steam) is much higher.
There are three main types of CSP including direct intercept dishes, solar troughs and solar towers. Some newcomers to the field include, for example, the Compact Linear Freznel Reflectors. Solarsphere technology combines elements of direct intercept dishes with solar towers and does this with a design philosophy and materials that potentially permit the units to be produced large and inexpensively.
Direct Intercept Dishes
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Image Source: SolarPACES
Parabolic Troughs
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Image Source: SolarPACES
Solar Towers
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Image Source: SolarPACES
Solarsphere
Solarsphere Technology combines elements of both direct intercept dishes and Solar Towers. The design philosophy that focuses on spheres and lightweight, thin film materials presents opportunities for concentrators that are large, cheap and mass producible.
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Image Source: Solarsphere

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SolarPACES is an international cooperative organisation bringing together teams of national experts from around the world to focus on the development and marketing of concentrating solar power systems (also known as solar thermal power systems).

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Greenpeace CSP 2020
This Greenpeace Industry review considers the opportunities for Concentrating Solar Power as a potential solution to climate change.

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The Oil Price saving the planet is a deadly business


The 4 metre ball under construction.
Image source: Solarsphere
Detail of the 4 metre ball showing the mirror.
Image source: Solarsphere

The hot spot from the 4 metre mirror against a rendered concrete wall. The spot is 45cm in diameter and represents a concentration of about 100 to 1.
Image source: Solarsphere
The first 8 metre ball clearly showing the construction method using lunes - long strips - of plastic.
Image source: Solarsphere

The 8 metre concentrator. Clearly visible are is the intergore region demonstating the mechanism by which the two mirrors are formed.
Image source: Solarsphere
The 8 metre Sierra Concentrator Unit with the target in foreground,
Image source: Solarsphere

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My Clean Sky
quality air travel carbon offsets

Did you know? Greenhouse emissions produced by jet engines flying at cruising altitude (in the lower stratosphere where it is minus 40 degree cenclius) are up to five time more potent as those produced at ground level. Learn more about aviation emissions at My Clean Sky.


Echo 1 Satellite made by NASA in the 1965s. The 30 meter diameter balloon was made of 0.127 mm thick Mylar polyester film, similar material proposed for the Solarsphere.
Image Source: NASA

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Solar Energy Generating System (SEGS) at Kramer Junction, California, USA.


A section of the SEGS solar trough.
The powerplant at the SEGS site. The solar energy is supplemented by gas for generating power at night.


Cleaning the solar troughs with water spray. Dust and debris can significantly reduce the energy output from concentrating solar power systems. The volume of water and economic costs should be considered as these are maintenance costs associated. For Solarsphere technology, the mirror will never gather debris becuase it is enclosed. However, the ball is likely to collect dust. For this reason the ball will be designed to automatically rotate in its basepool as necessary, to "wash its face". Automatic cleaning reduces costs.

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The Oil Price saving the planet is a deadly business


The Scheffler mirror. This small mirror uses a concentrating heliostat arrangement, like Solarsphere. However, its size is limited by its engineering design and application. This dish is about 10 sqr metres.

Image Source: Sun Ovens
The Scheffler concentrating heliostat mirrors in an array for producing steam.
Image Source: Sun Ovens

Cleaning a heliostat mirror. As can be seen, considerable effort may be required to clean the mirror surface.
Solar Two, a concentrating heliostat using liquid salt as the energy transfer medium from the hot spot on top of the tower to the steam turbines at the bottom of the tower.


Solar Tower technology at the Solar Research Facilities of the Weizmann Institute of Science (WIS) . A major feature of the Unit is a SolarPower Tower containing a field of 64 large, multi-faceted mirrors (heliostats), each measuring 7 X 8 meters. Each heliostat tracks the movement of the sun independently and reflects its light onto a selected target on a 54-meter high tower. This is the only Solar Tower facility in the world located on a campus of a research or academic institute and is solely dedicated to scientific work.
Image Source: Weizmann Institute of Science


Heliostat mirrors from a Spanish Solar Tower project.
Image Source: SolarPACES

Heliostat array from E-Solar offers utility scale solar power. Their innovation lies in the use of small, easily managed mirrors and modular solar field design.
Image Source: E-Solar



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My Clean Sky
quality air travel carbon offsets

Did you know? Over two billion air passengers fly every year.
Learn more about aviation emissions at My Clean Sky.


The Photon Energy Transformer & Astrophysics Laboratory (PETAL) is the world's largest dish-shaped solar concentrator. Using this facility Sde Boqer's scientists will be able to concentrate 400 kW of sunlight to intensities up to 10,000 times stronger than normal noontime sunshine.

Dig Dish in Israel demonstrating the eleborate mechanical support structure.


Petal (Big Dish) in Israel. The elaborate support structures can be seen behind the two engineers. Note also the concrete annular ring. This picture demonstrates the extensive use of material required for concentrating solar power technology. It is the use of small amounts of materials that give Solarsphere an edge.
The Schlaich Bergermann und Partner direct intercept concentration dish formed by a depressurised membrane. The sunlight is concentrated onto a 10 kw Stirling Engine.
Image Source: SBP

An alternative version of the Schlaich Bergermann und Partner designed dish.
Image Source: SBP


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The Oil Price saving the planet is a deadly business

An array of solar concentrators using Stirling Engines.

Close up of the direct intercept concentrators with Stirling Engines.


A direct intercept concentrator with a counterbalance design.


An Australian direct intercept dish technology, the Solar Systems SS20 Solar Electric Generation Unit.
Image source: Solar Systems
An engineer checks the reciever head of the Solar Systems SS20 Solar Electric Generation Unit. The SS20 uses water cooled photovoltaics to produce about 20 KW electrical. A later design combined the opportunity to use cooling water for hot water heating purposes rather than just as a heat dump.
Image source: Solar Systems

The solar concentrators at White Cliffs, South Australi, developed by Solar Energy Systems.
Image source: Solar Systems

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My Clean Sky
quality air travel carbon offsets

Did you know? There is a billion dollar race underway to develop an airliner that does not cook the planet and this includes solar power planes and jet engines that run on algae oil. Learn more about the future of passenger airliners at My Clean Sky.

An American direct intercept dish. This is the Stirling Energy Systems Solar Concentrator.
Image Source: Stirling Energy Systems
Reflection of an engineer looking into the reciever of The Stirling Energy Systems 25 kW Stirling Engine.
The 25kW stirline engine used for the Stirling Energy Systems direct intercept system. The picture shows the reciever end of the engine. The spiral metal is the pick up for the hot spot.
Image Source: Stirling Energy Systems

The 25kW Stirling Engine. See here is the cooling fan at the rear of the unit. The cooling fan assists to lower the temperature of the condensor. The temperature difference between the hot and cold ends of a Stirling Engine determine the efficiency of the unit.
Image Source: Stirling Energy Systems
Another American technology, the The SAIC Sundish with a 20 kW STM stirling engine.
Image source: SAIC
The SAIC Sundish in the park position. This position allows offers the system some protection from heavy weather and allows accss to the Stirling Engine for maintenance.
Image source: SAIC
 
The STM stirling engine used to power the SAIC Sundish.
Image source: SAIC
 

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The Oil Price saving the planet is a deadly business


Ausra, the latest invarnation of the Compact Linear Freznel Reflector technology (as below). This enterprise benefitting from the support of venture capitalist, Vinod Khosla, recently won large contracts for installation.
Image Source: Ausra
Australian Compact Linear Freznel Reflector technology developed by Solar Heat and Power Pty Ltd. This sytem is installed at the Liddel power station, NSW, Australia and preheats water for the coal fired powwer plant.
Image Source: Solar Heat and Power
Heliodynamics CLFR system combined heat and power system.
Image Source: Heliodynamics

Lloyd Energy solar thermal with graphite storage.
Image Source: Lloyd Energy

Developmental solar mirror based on concentric rings of chemically polished stainless steel.
Image Source: Solray
The Sun pulse, a innovative water pump using solar concentrator and stirling engine. At the front of the pump is a solar collector; this reflects sunlight towards the middle where it heats up the front of a Stirling Engine. Sunvention's unique design of Stirling engine uses air at atmospheric pressure as the working fluid, and pulses at a slow 30-60 times per minute. The pump can be attached to a rotary pump, or as shown, connected to a hydraulic cylinder. The other end of the hydraulic hose is connected to a hydraulic cylinder attached in this case to an India Mark II Water Pump.
Image Source: Sunpulse
eSolar designs and develops Concentrating Solar Power (CSP) projects that start at 46MW and are scalable to any size.
Image Source: esolar

SkyFuel, Inc. is a solar thermal power technology and service provider founded in 2007. SkyFuel solar collectors harness solar radiation to produce steam for electricity generation and industrial applications. The Company is a leading supplier of utility-scale concentrating solar power (CSP) systems. SkyFuel currently offers an advanced, glass-free parabolic trough solar thermal collector, called the SkyTrough®. It is the highest performance, lowest-cost utility-scale solar power system in the world.
Image Source: Sky Fuel
Sopogy pioneered Micro-Scaled Concentrating Solar Power or "MicroCSP" technologies.  Sopogy's MicroCSP systems cost the same to install conventional Photovoltaic solar systems but increase the amount of energy generated bringing better investment returns to our customers.  MicroCSP uses concentrating mirrors with optics, low cost thermal storage, sun tracking, and a affordable systems installation technique to keep the costs down while delivering a quick payback.  MicroCSP technologies are used to create Process Heat, Solar Air Conditioning or Electrical Power and can be ground or rooftop mounted opening an entirely new market for CSP systems.  
Image Source: Sopogy
Solar Millennium is specialised in parabolic trough power plants, a proven and future-oriented technology, in which the Group holds a globally leading position. Besides the three Andasol projects in Spain, a parabolic trough power plant is being built in Egypt . Various further projects with an overall capacity of more than 2,000 Megawatts worldwide are in the planning phase with focus on Spain, USA, China and North-Africa. In the future, solar thermal power plants in the south will contribute to Central Europe`s electricity  supply.
Image Source: Solar Millenium
SolFocus has developed leading concentrator photovoltaic (CPV) technology which combines high-efficiency solar cells (approaching 40%) and advanced optics to provide solar energy solutions which are scalable, dependable and capable of delivering on the promise of clean, low-cost, renewable energy.
Image Source: Solfocus
Concentrix Solar GmbH was founded in 2005 as a spin-off company of Fraunhofer Institute for Solar Energy Systems. The company is located in Freiburg in Breisgau. Concentrix Solar further developed the Concentrator PV technology generated from many years of research work at Fraunhofer ISE and brought it from the laboratory to market ready products and advanced it into series production. Under the name FLATCON ® , we offer complete, turnkey concentrator photovoltaic power plants on the commercial level.
Image Source: Concentrix
From its founding in 2001, Energy Innovations believed in the promise of concentrated solar. We believed in the promise of higher energy production, lower cost and ultimately, the lowest cost of energy. Today we stand ready to realize that promise. With the introduction of our new Sunflower HCPV solution, we have harnessed the power of 1,200 suns to achieve an astounding 29% module efficiency. But we didn't stop there — with our holistic approach, we also created the world's simplest and lowest-cost HCPV solution to install. 

Image Source: Energy Innovations

Amonix is the leading designer and manufacturer of concentrated photovoltaic (CPV) solar power systems which require no water in power production, use land more efficiently, and produce more energy per acre than any other solar technology. Amonix was founded in 1989 and is headquartered in Seal Beach, CA, with additional facilities in Torrance, CA.
Image Source: Amonix
Green and Gold's solar strategy is to dramatically exceed the cost effectiveness of existing PV flat panels through focused innovations in both the effective collection of solar energy (peak kWs)  and the generation of maximum annual electric power (kWhs). To execute this program, our design and development teams worked to create the innovative and ground breaking "SunCube™".  Featuring a high efficiency (~31%) solar energy kWh harvester,  smart dawn to dusk "Max kWh™" internal 2 axis sun tracker and "Cool PV™" low operational CPV cell temperature.  Extensive testing has been done around the world to ensure 25+ years of life and high reliability. 
Image Source: Green and Gold Energy
Advanced quantum dot nanotechnology high efficiency Concentrator Photovoltaic (CPV) cells at high concentration. Cyrium is committed to enabling the expansion and wide-spread acceptance of Concentrator Photovoltaics (CPV) and now offers the QDEC (Quantum Dot Enhanced Cell) product family of standard cell size products. In addition standard QDEC cells, Cyrium also provides cell performance optimization and customization services through the Application-Specific Concentrator Cells (ASCC) program. The QDEC product family offers efficiency levels of ~40% at >500-1000 suns and a minimum efficiency offering of 38% on a standard 10x10mm cell.
Image Source: Cyrium Technologies
Our inflated, balloon-shaped concentrators are key to Cool Earth's innovative design. Each 8-foot-diameter concentrator is made of plastic film—the same kind of plastic film used to bag potato chips, pretzels, and so on—with a transparent upper hemisphere and a reflective lower hemisphere. When inflated with air, the concentrator naturally forms a shape that focuses or concentrates sunlight onto a PV cell placed at the focal point. This means we need fewer cells to produce a lot more electricity. In fact, a single cell in our concentrator generates about 300 to 400 times the electricity of a cell without a concentrator.
Image Source: Cool Earth Solar
Sol3g is one of the first companies at world-wide level incommercializing HCPV systems. The company centers its activity in the consultancy, investigation, manufacture and commercialization of third generation photovoltaic systems, particularly specialized in high concentration systems, non-imaging optics and advanced intelligent electro-mechanical tracking and control systems. 

Image Source: Sol3g


The Chromasun Micro-Concentrator (MCT) is a next generation high performance solar collector that uses
the same technology as utility scale solar systems, except now in a much smaller package. It has been designed
purposely for rooftop integration. The MCT is low profile, lightweight and has no external moving parts so it’s
simple to mount and easy to maintain. Using a 25X Fresnel reflector optic the MCT generates temperatures up to 400°F (200°C), something you wouldn’t expect from a flat panel solar collector. Perfect for process heat applications and ideal for air-conditioning systems,
this exciting product is now in production and ready to deploy on commercial and industrial rooftops.

Image Source: Chromasun